Product Development – Mining

UCC Product Development

Product designs, redesigns, or reverse engineering often arise from various challenges, such as obsolete parts, mechanical or performance failures, changes in regulations, long production schedules, or inadequate availability of spare parts in mining applications. At UCC, we offer comprehensive product development, redesign, and reverse engineering services to mitigate potential risks. We aim to provide high-quality, long-lasting, and reliable products that will optimize system performance.

UCC consistently invests in state-of-the-art software and equipment to ensure the best outcomes. This investment enables our expert engineers to design superior products that outperform non-UCC parts. Our efficient turnkey workflow facilitates customized solutions tailored to site-specific process applications.

UCC is committed to providing innovative and superior products that meet and exceed the needs of our customers in the mining industry.




Pulp & Paper

Oil & Gas



How can we help?

Our team of experts are happy to help answer any questions you have about UCC’s mining solutions.

Product Development
UCC offers turnkey product development, redesign, and reverse-engineering services that provide technical improvements designed to outperform non-UCC parts and


3D Modeling with Finite Element Analysis
UCC’s 3D modeling provides seamless product development workflows with fast calculations and improved accuracy for simulation.


3D Printing
UCC’s 3D printing is a cost-effective tool for developing fully functional parts, market testing, and physical demonstration.


Onsite Scanning
Portable HD 3D scanners are used for industrial design, reverse engineering, and quality control to provide data capture of existing conditions in hard-to-reach areas. Real-time 3D model projection and processing allow precision measurements and rapid data transfer.


Computational Fluid Dynamics (CFD) Modeling
UCC specializes in CFD modeling to theoretically simulate any physical condition. An examination can be done at any location of interest to interpret performance through thermal and flow parameters.


Discrete Element Method (DEM) Modeling
DEM technology is used to simulate the behavior of solid particles, such as flow patterns, flow rates, wear patterns, velocity profiles and particle distribution. Additionally, our DEM models can be coupled with CFD models to include fluid flow.


Electron Dispersive Spectroscopy
Electron dispersive spectroscopy is an analytical technique used to analyze the elemental composition of a sample. It can also help to measure the thickness of metallic coatings and analyze various alloys.

• Provides quantitative data for quick elemental analysis
• Most frequently used chemical analysis tool in failure analysis


Technology Lab
UCC has one of the world’s most advanced Technology Labs to simulate and validate design parameters, material handling, air pollution control, and WWT applications. Our knowledge and experience in material behavior, product innovation, and system development for challenging applications are unmatched in the industry.
• Prototype design and development
• Product performance testing and evaluation
• Material performance testing and analysis
• Failure analysis
• Metallurgical analysis
• Pressure, flow, and cycle testing
• Physical conveying analysis and evaluation
• Chemical analysis
• Bulk material property testing and flow analysis
• Wastewater treatability testing